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Recovering Industrial Electronics After Severe Weather


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Recovering Industrial Electronics After Severe Weather

Severe weather such as hurricanes, heavy rains, and flooding usually bring lots of water--something that doesn’t mix well with electronic controls. When Mother Nature interferes with your workflow, here’s what you need to know when you’re in recovery mode.

Safety First

No piece of equipment is more valuable than the lives of you or your crew. When handling wet electronics, the first step is always to ensure that all power is disconnected and test to verify that all sources of electricity are not connected. Then, make sure each machine is switched off and remove any batteries that might be present. These steps will not only ensure personal safety, but also minimize further damage of your equipment.

Next Steps

Once it’s safe to proceed, electronic devices need to be thoroughly dried and cleaned before they can be tested or repaired. Oil, dirt, and signs of corrosion (i.e., green, encrusted areas) should be removed using cotton swabs and isopropyl alcohol or other fast-drying electronic equipment cleaning products.

Then, the device needs to be thoroughly dried to remove all traces of moisture. Fans, infrared lamps, electric heaters, and even hair dryers can be useful for drying electronics, but it’s important to ensure that components are not overheated in the process. Once all equipment has been completely dried, it’s safe to attempt to power the device and test for operation. There are many factors that affect the repairability of the controls including contamination in the water, if the circuit was powered on while submerged, and length of exposure.

Professional Restoration

Electronic devices may be small, but they are complex and should only be repaired by experienced professionals. IIf cleaning and drying your equipment did not restore equipment operation, it’s not recommended to try any repairs yourself as you run the risk of further damaging the parts and making a professional repair more difficult or even impossible.

Call the Pros

If you have electronic controls that have been damaged by severe weather and flooding, our engineers and technicians can help. If we cannot repair your devices, we offer replacement parts for a variety of equipment--even rare brands and obsolete machines. When your electronic controls are damaged or destroyed, Control System Labs will get you up and running.


Contact Us Today


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The Importance of Proper Testing


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The Importance of Proper Testing

The repair process is more than just troubleshooting and fixing items. Without testing the control, it’s impossible to know if all defects have been identified and fixed. Testing is a critical part of the control repair process that verifies your control is functioning properly before it’s returned to you.  We often spend more time testing the unit than we do actually fixing the unit. Creating the appropriate test plan requires experience that our technicians possess and is necessary to ensure a quick and affordable repair process.

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Tags: testing, control repair, bench test, closed loop

Why are Power Controls Important?


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Why are Power Controls Important?

A power controller is a device used to monitor and adjust the power used by heaters, lamps, and other industrial loads. A properly working power controller will not only boost the performance of these systems, but they also extend their working life and contribute to worker safety as well.

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Tags: power controller, power controllers, scr power control

Your Industrial Electronic Control Broke… Now What?


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Your Industrial Electronic Control Broke… Now What?
When an industrial electronic control, like a circuit board or a connector, breaks which may happen from time to time, it can result in significant downtime, especially if handled improperly. This can be an incredibly stressful event because downtime means your business is not being productive — which ultimately leads to a loss of revenue. Complete industrial control system breakdowns often result from small part malfunctions and the management of those malfunctions. However, there are things you can to to be proactive and prevent failures.

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Tags: industrial electronic repair, industrial control repair, industrial control repair service
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